Kuna amfani da babban zafin jiki (sama da 100 ° C) da matsa lamba don tilasta rini cikin zaruruwan roba kamar nailan da polyester. Wannan tsari yana samun kyakkyawan sakamako.
Za ku sami fifikon launi, zurfin, da daidaituwa. Waɗannan halaye sun zarce waɗanda daga rini na yanayi.
An HTHP nailan yarn rini injishine ma'aunin masana'antu don ingancin sa.
Key Takeaways
Rini na HTHP yana amfani da zafi mai zafi da matsa lamba don yin launi na zaruruwan roba kamar polyester da nailan. Wannan hanya tana tabbatar da zurfi, launi mai dorewa.
Tsarin rini na HTHP yana da matakai shida. Waɗannan matakan sun haɗa da shirya zaren, loda shi daidai, yin wankan rini, gudanar da zagayowar rini, kurkura, da bushewa.
Kyakkyawan kulawa da aminci suna da mahimmanci ga injin HTHP. Wannan yana taimakawa injin yayi aiki da kyau kuma yana kiyaye mutane lafiya.
Model da iya aiki
| Samfura | Ƙarfin mazugi (dangane da 1kg/mazugi) Nisan tsakiyar sandar yarn O/D165×H165 mm | Ƙarfin polyester high roba yarn burodi | Ƙarfin nailan babban zaren burodi na roba | Babban ikon famfo |
| QD-20 | 1 bututu * 2 Layer = 2 cones | 1 kg | 1.2kg | 0.75kw |
| QD-20 | 1 bututu * 4 Layer = 4 cones | 1.44 kg | 1.8kg | 1.5kw |
| QD-25 | 1 bututu * 5layer = 5 cones | 3kg | 4kg | 2.2kw |
| QD-40 | 3 bututu * 4 Layer = 12 cones | 9.72 kg | 12.15 kg | 3 kw |
| QD-45 | 4 bututu * 5layer = 20 cones | 13.2kg | 16.5kg | 4 kw |
| QD-50 | 5 bututu * 7 Layer = 35 cones | 20kg | 25kg | 5,5kw |
| QD-60 | 7 bututu * 7 Layer = 49 cones | 30kg | 36.5kg | 7,5kw |
| QD-75 | 12 bututu * 7 Layer = 84 cones | 42.8 kg | 53.5kg | 11 kw |
| QD-90 | 19 bututu * 7 Layer = 133 cones | 61.6 kg | 77.3kg | 15 kw |
| QD-105 | 28 bututu * 7 Layer = 196 cones | 86.5kg | 108.1 kg | 22 kw |
| QD-120 | 37 bututu * 7 Layer = 259 cones | 121.1 kg | 154.4 kg | 22 kw |
| QD-120 | 54 bututu * 7 Layer = 378 cones | 171.2 kg | 214.1 kg | 37kw |
| QD-140 | 54 bututu * 10 Layer = 540 cones | 240kg | 300kg | 45kw |
| QD-152 | 61 bututu * 10 Layer = 610 cones | 290kg | 361.6 kg | 55kw |
| QD-170 | 77 bututu * 10 Layer = 770 cones | 340.2 kg | 425.4 kg | 75kw |
| QD-186 | 92 bututu * 10 Layer = 920 cones | 417.5 kg | 522.0 kg | 90kw |
| QD-200 | 108 bututu * 12 Layer = 1296 cones | 609.2 kg | 761.6 kg | 110 kw |
Menene HTHP Dyeing?
Kuna iya tunanin HTHP (High Temperature, High Pressure) rini azaman fasaha ta musamman don zaruruwan roba. Yana amfani da jirgin ruwa da aka rufe, matsi don cimma yanayin zafi sama da wurin tafasa na yau da kullun (100°C ko 212°F). Wannan hanya tana da mahimmanci ga zaruruwa kamar polyester da nailan. Karamin tsarin su na kwayoyin yana tsayayya da shigar rini a karkashin yanayin yanayi na al'ada. Na'ura mai rini nailan HTHP tana haifar da kyakkyawan yanayi don tilasta rini mai zurfi cikin waɗannan zaruruwa, yana tabbatar da launi mai ɗorewa da ɗorewa.
Me yasa Babban Zazzabi da Matsi suna da Muhimmanci
Kuna buƙatar duka zafin jiki mai zafi da babban matsin lamba don cimma babban sakamako mai rini. Kowannensu yana taka muhimmiyar rawa a cikin tsari. Babban matsin lamba yana tilasta ruwan inabi ta cikin fakitin yarn, yana tabbatar da kowane fiber yana samun launi iri ɗaya. Hakanan yana ɗaga wurin tafasar ruwa, yana ba da damar tsarin yin aiki a yanayin zafi mai tsayi ba tare da haifar da ɓarna ba.
Lura: Haɗin zafi da matsa lamba shine abin da ke sa rini na HTHP yayi tasiri sosai ga kayan haɗin gwiwa.
Babban yanayin zafi daidai yake da mahimmanci don dalilai da yawa:
● kumburin fiber: Yanayin zafi tsakanin 120-130 ° C yana haifar da tsarin kwayoyin halitta na zaruruwan roba don buɗewa, ko "kumburi." Wannan yana haifar da hanyoyi don ƙwayoyin rini su shiga.
●Rini Watsewa:Wankin rini yana ƙunshe da sinadarai na musamman kamar masu tarwatsawa da abubuwan daidaitawa. Zafi yana taimaka wa waɗannan wakilai su kiyaye barbashi rini daidai rarraba a cikin ruwa.
●Shigar Rini:Ƙara yawan matsa lamba, sau da yawa har zuwa 300 kPa, yana aiki tare da zafi don tura kwayoyin rini da aka tarwatsa cikin zurfin tsarin fiber da aka bude.
Mabuɗin Abubuwan Injin Rini na HTHP
Za ku yi aiki da wani hadadden kayan aiki lokacin amfani da injin rini na nailan HTHP. Babban jirgin ruwa shine kier, mai ƙarfi, akwati da aka rufe da aka gina don jure zafin zafi da matsa lamba. A ciki, mai ɗaukar kaya yana riƙe da fakitin yarn. Famfu mai ƙarfi mai ƙarfi yana motsa barasar rini ta cikin yarn, yayin da mai musayar zafi ke sarrafa zafin jiki daidai. A ƙarshe, sashin matsi yana kula da matsi da ake buƙata a duk lokacin zagayowar rini.
Yin nasarar zagayowar rini na HTHP yana buƙatar daidaito da zurfin fahimtar kowane mataki. Kuna iya cimma daidaito, sakamako mai inganci ta hanyar bin wannan tsari mai matakai shida. Kowane mataki yana ginawa akan na ƙarshe, yana tabbatar da samfurin ƙarshe ya dace da ainihin launi da ƙayyadaddun ƙayyadaddun sauri.
Mataki 1: Shirye-shiryen Yarn da Magani
Tafiyar ku zuwa zaren rini daidai yana farawa tun kafin ya shiga injin rini. Shiri mai kyau shine tushen nasara. Dole ne ku tabbatar da zaren polyester gaba ɗaya mai tsabta. Duk wani mai, ƙura, ko masu ƙima daga tsarin masana'anta zai yi aiki azaman shamaki, yana hana shigar rini iri ɗaya.
Ya kamata ku wanke kayan sosai don kawar da waɗannan ƙazanta. Wannan riga-kafin magani yana da mahimmanci don haɓaka ƙarfin yarn don ɗaukar rini. Don yawancin yadudduka na polyester, wanka tare da ɗan ƙaramin abu mai laushi a cikin ruwan dumi ya isa don shirya zaruruwa don matsanancin yanayin tsarin HTHP. Tsallake wannan matakin na iya haifar da ɗanɗano, launi mara daidaituwa da rashin saurin sauri.
Mataki 2: Loading Fakitin Yarn Daidai
Yadda kuke ɗora zaren a cikin mai ɗaukar injin yana tasiri kai tsaye ingancin ƙarshe. Manufar ku ita ce ƙirƙirar nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in kifi) ya ba da damar rini ya gudana a ko'ina cikin kowane fiber guda. Load ɗin da ba daidai ba shine farkon dalilin lahani.
Faɗakarwa: ƙarancin fakiti mara kyau shine tushen gama gari na gazawar rini. Kula da hankali sosai ga iska da lodi don hana kurakurai masu tsada.
Dole ne ku guje wa waɗannan ramukan lodi gama gari:
● Kunshin sun yi laushi sosai:Idan ka shayar da yarn sosai, ruwan giya zai sami hanyar mafi ƙarancin juriya. Wannan yana haifar da "channeling," inda rini ke gudu ta hanyoyi masu sauƙi kuma ya bar sauran wurare masu sauƙi ko rashin launi.
●Fakitin sun yi wuya sosai:Iskar yarn sosai yana hana kwararar giya. Wannan yana yunwar yadudduka na ciki na kunshin rini, yana haifar da haske ko gaba ɗaya ba a rini.
●Rashin tazarar da bai dace ba:Yin amfani da na'urori masu tazara tare da mazugi na iya haifar da ruwan barasa ya busa a gidajen haɗin gwiwa, yana rikitar da kwararar ɗaiɗaikun da ake buƙata don yin rini.
●Matsalolin da ba a rufe su ba:Idan kuna amfani da cukui mai ɓarna, dole ne ku tabbatar da zaren ya rufe duk ramukan daidai. Ramin da ba a rufe ba ya haifar da wata hanya don yin tashoshi.
Mataki na 3: Shirya Rini Bath Liquor
Wankin rini shine hadadden maganin sinadari wanda dole ne ka shirya da daidaito. Ya ƙunshi fiye da ruwa da rini. Za ku ƙara ƙarin taimako da yawa don tabbatar da rini ya watse daidai kuma ya ratsa fiber daidai. Mabuɗin abubuwan sun haɗa da:
1. Watse Rini:Waɗannan su ne wakilai masu launi, musamman waɗanda aka tsara don zaruruwan hydrophobic kamar polyester.
2.Masu Watsawa:Waɗannan sinadarai suna kiyaye ɓangarorin rini masu kyau daga haɗuwa tare (agglomerating) a cikin ruwa. Ingantacciyar tarwatsewa yana da mahimmanci don hana tabo da tabbatar da inuwar inuwa.
3. Ma'aikatun Matsayi:Wadannan suna taimaka wa rini yin ƙaura daga wuraren da ke da girma zuwa wuraren da ba su da hankali, suna inganta launi mai launi a cikin dukan kunshin yarn.
4.pH Buffer:Kuna buƙatar kula da wanka mai rini a takamaiman pH acidic (yawanci 4.5-5.5) don ɗaukar rini mafi kyau.
Don tarwatsa rini, za ku yi amfani da takamaiman wakilai masu tarwatsawa don kiyaye kyakkyawan kwanciyar hankali a ƙarƙashin yanayin zafi da ƙarfi a cikin injin. Nau'o'in gama-gari sun haɗa da:
●Anionic Surfactants:Ana yawan amfani da samfura irin su sulfonates don tasirin su a rini na polyester.
●Surfactants marasa ionic:Ana kimanta waɗannan don dacewarsu da sauran sinadarai a cikin wanka.
●Polymeric Dispersants:Waɗannan mahadi ne masu nauyin nauyi masu nauyi waɗanda ke daidaita tsarin rini masu rikitarwa kuma suna hana haɗaɗɗun barbashi.
Mataki na 4: Gudanar da Zagayen Rini
Tare da zaren da aka ɗora kuma an shirya wanka mai launi, kuna shirye don fara babban taron. Zagayen rini shine tsarin kulawa da hankali na zazzabi, matsa lamba, da lokaci. Ainihin zagayowar ya ƙunshi hawan zafin jiki a hankali, lokacin riƙewa a mafi girman zafin jiki, da lokacin sanyaya mai sarrafawa.
Dole ne ku kula da ƙimar zafin jiki a hankali don tabbatar da rini. Madaidaicin ƙimar ya dogara da abubuwa da yawa:
●Zurfin Inuwa:Kuna iya amfani da ƙimar dumama mafi sauri don inuwa mai duhu, amma dole ne ku rage shi don inuwa masu haske don hana saurin ɗauka, rashin daidaituwa.
●Abubuwan Rini:Rini tare da kyawawan kaddarorin matakin daidaitawa suna ba da damar haɓaka da sauri.
●Da'awar Giya:Ingantacciyar zazzagewar famfo tana ba da damar saurin dumama sauri.
Dabarar gama gari ita ce ta bambanta ƙimar. Misali, zaku iya yin zafi da sauri zuwa 85°C, ku rage saurin zuwa 1-1.5°C/min tsakanin 85°C da 110°C inda rini ke saurin dagulewa, sa’an nan kuma ƙara ta har zuwa zafin rini na ƙarshe.
Madaidaicin bayanin martabar rini na polyester na iya yin kama da haka:
| Siga | Daraja |
|---|---|
| Zazzabi na ƙarshe | 130-135 ° C |
| Matsi | Har zuwa 3.0 kg/cm² |
| Lokacin Rini | Minti 30-60 |
A lokacin riƙewa a mafi girman zafin jiki (misali, 130 ° C), ƙwayoyin rini suna shiga kuma suna daidaita kansu a cikin filayen polyester masu kumbura.
Mataki na 5: Kurkurewar Rini Bayan Rini da Tsallakewa
Da zarar an gama zagayowar rini, ba a gama ba. Dole ne ku cire duk wani rini da ba a kayyade ba daga saman filayen. Wannan mataki, wanda aka sani da raguwar raguwa, yana da mahimmanci don cimma kyakkyawan launi da haske, inuwa mai tsabta.
Babban manufar rage raguwa shine cire sauran rini na saman da zai iya zubar jini ko gogewa daga baya. Wannan tsari yawanci ya ƙunshi kula da zaren a cikin wanka mai ƙarfi mai ragewa. Za ku ƙirƙiri wannan wanka da sinadarai irin su sodium dithionite da soda caustic sannan ku kunna shi a 70-80 ° C na kimanin minti 20. Wannan maganin sinadari yana lalata ko kuma ya narke ɓangarorin rini da ba su da kyau, yana ba da damar wanke su cikin sauƙi. Bayan raguwar raguwa, za ku yi rinses da yawa, gami da kurkura na ƙarshe na neutralization, don cire duk sinadarai kuma dawo da yarn zuwa pH mai tsaka tsaki.
Mataki 6: Ana saukewa da bushewa ta ƙarshe
Mataki na ƙarshe shine cire zaren daga injin rini na nailan na HTHP kuma a shirya shi don amfani. Bayan an sauke mai ɗaukar kaya, fakitin yarn suna cike da ruwa. Dole ne ku cire wannan ruwa mai yawa da kyau don rage lokacin bushewa da amfani da makamashi.
Ana yin hakan ta hanyar cirewar ruwa. Za ku ɗora fakitin yadin a kan igiya a cikin babban mai cire centrifugal mai sauri. Wannan injin yana jujjuya fakitin a manyan RPMs (har zuwa 1500 RPM), yana tilastawa fitar da ruwa ba tare da lalata kunshin ko lalata zaren ba. Masu cire ruwa na zamani tare da sarrafa PLC suna ba ku damar zaɓar mafi kyawun saurin juyawa da lokacin sake zagayowar dangane da nau'in yarn. Samun ƙarancin danshi mai ƙanƙanta da iri ɗaya shine mabuɗin don tabbatar da bushewar farashi mai tsada da ingantaccen samfurin ƙarshe. Bayan cirewar ruwa, fakitin yarn suna ci gaba zuwa matakin bushewa na ƙarshe, yawanci a cikin na'urar busar da mitar rediyo (RF).
Kuna iya haɓaka ingancin rininku ta hanyar ƙware ƙa'idodin aiki na injin rini na nailan HTHP. Fahimtar fa'idodin sa, matsalolin gama-gari, da maɓalli masu mahimmanci zasu taimaka muku samar da daidaito da sakamako mai kyau.
Kuna samun ingantaccen inganci ta amfani da hanyar HTHP. Injin zamani an ƙera su da ƙarancin wanka, ma'ana suna amfani da ƙarancin ruwa da kuzari fiye da kayan aikin yau da kullun. Wannan ingancin yana fassara kai tsaye zuwa manyan rage farashin.
Ƙimar tattalin arziki ya nuna cewa tsarin HTHP zai iya samun kusan 47% tanadi a cikin farashin aiki idan aka kwatanta da hanyoyin dumama tururi na gargajiya. Wannan ya sa fasaha ta kasance mai inganci da tsada.
Wataƙila za ku gamu da ƴan ƙalubalen gama gari. Babban batu shine samuwar oligomer. Waɗannan samfuran samfuran ne daga masana'antar polyester waɗanda ke ƙaura zuwa farfajiyar yarn a yanayin zafi mai zafi, suna haifar da adibas fari fari.
Don hana wannan, kuna iya:
● Yi amfani da ma'aunin tarwatsa oligomer masu dacewa a cikin wankan rini.
●Ci gaba da rini gajere gwargwadon yiwuwa.
●Yi raguwar raguwar alkaline bayan rini.
Wani kalubale shine bambancin inuwa tsakanin batches. Kuna iya gyara wannan ta kiyaye tsayayyen daidaito. Koyaushe tabbatar da batches suna da nauyi iri ɗaya, yi amfani da hanyoyin shirye-shiryen iri ɗaya, kuma tabbatar da ingancin ruwa (pH, hardness) iri ɗaya ne ga kowane gudu.
Dole ne ku sarrafa rabon giya a hankali, wanda shine rabon ƙarar rini zuwa nauyin yarn. Ƙananan rabon barasa gabaɗaya ya fi kyau. Yana inganta gajiyar rini kuma yana adana ruwa, sinadarai, da kuzari. Koyaya, kuna buƙatar isassun ruwan barasa don ko da rini.
Madaidaicin rabo ya dogara da hanyar rini:
| Hanyar Rini | Yawan Giya Na Musamman | Mabuɗin Tasiri |
|---|---|---|
| Kunshin Rini | Kasa | Yana haɓaka abubuwan samarwa |
| Hank Dyeing | Babban (misali, 30:1) | Mafi girman farashi, amma yana haifar da girman kai |
Manufar ku ita ce nemo mafi kyawun ƙimar kwarara. Wannan yana tabbatar da rini na matakin ba tare da haifar da tashin hankali ba wanda zai iya lalata yarn. Gudanar da daidaitaccen rabon giya a cikin injin ɗin rini na nailan na HTHP yana da mahimmanci don daidaita inganci da inganci.
Dole ne ku ba da fifikon kulawa na yau da kullun da tsauraran matakan tsaro don tabbatar da injin ku na HTHP yana aiki da aminci da aminci. Tsayawa akai-akai yana hana ƙarancin lokaci mai tsada kuma yana kare masu aiki daga hatsarori na matsa lamba da zafin jiki.
Ya kamata ku yi cak na yau da kullun don kiyaye na'urar ku a cikin kyakkyawan yanayi. Babban zoben rufewa yana da mahimmanci musamman. Kuna buƙatar tabbatar da cewa yana ba da cikakkiyar hatimi don hana ɗigon iska.
Hatimi mara kyau na iya haifar da bambance-bambancen launi tsakanin rini, ɓata makamashin zafi, da haifar da haɗari mai haɗari.
Ya kamata lissafin ku na yau da kullun ya ƙunshi waɗannan mahimman ayyuka:
● Tsaftace ko musanya matattarar famfo mai kewayawa.
●Duba kuma goge hatimin mahalli tace.
●Zuba famfon ɗin sinadari da ruwa mai tsabta bayan amfaninsa na ƙarshe.
Kuna buƙatar tsara tsarin kulawa na yau da kullun don magance lalacewa da tsagewa. Daidaita firikwensin firikwensin muhimmin sashi ne na wannan jadawalin. Bayan lokaci, na'urori masu auna firikwensin na iya rasa daidaito saboda tsufa da abubuwan muhalli, wanda ke haifar da yanayin zafin da ba daidai ba da karatun matsa lamba.
Don daidaita firikwensin matsa lamba, zaku iya kwatanta karatun dijital zuwa ma'aunin hannu. Sai ku lissafta bambancin, ko "offset," kuma ku shigar da wannan darajar a cikin software na na'ura. Wannan sauƙaƙan daidaitawa yana gyara karatun firikwensin, yana tabbatar da sifofin rini ɗinku sun kasance daidai kuma ana iya maimaita su.
Kuna aiki tare da kayan aiki waɗanda ke aiki ƙarƙashin matsanancin yanayi. Fahimtar ka'idojin aminci ba abin tattaunawa ba ne. Abin farin ciki, injinan HTHP na zamani suna da sifofin aminci na ci gaba.
Waɗannan injina suna amfani da na'urori masu auna firikwensin don saka idanu kan matsa lamba a cikin ainihin lokaci. Idan tsarin ya gano ɗigon matsi ko abin da ya faru da yawa, yana haifar da kashewa ta atomatik. Tsarin sarrafawa nan da nan ya dakatar da aikin injin a cikin daƙiƙa guda. Wannan amsa mai sauri, abin dogaro an tsara shi don hana lalacewar kayan aiki da rage haɗari ga ku da ƙungiyar ku.
Kuna ƙware tsarin HTHP ta hanyar daidaitaccen iko akan kowane mataki. Zurfin fahimtar ku game da sigogin injina da sinadarai na rini yana ba da daidaiton inganci, haɓaka dawo da rini da daidaiton launi. Kulawa da ƙwazo ba abin tattaunawa ba ne. Yana tabbatar da tsawon rayuwar injin ku, aminci, da ingantaccen sakamakon rini ga kowane tsari.
Wadanne zaruruwa za ku iya rina da injin HTHP?
Kuna amfani da injin HTHP don zaruruwan roba. Polyester, nailan, da acrylic suna buƙatar zafi mai zafi don shigar da rini daidai. Wannan hanya tana tabbatar da rayayye, launi mai dorewa akan waɗannan takamaiman kayan.
Me yasa rabon giya yake da mahimmanci haka?
Dole ne ku sarrafa rabon giya don inganci da farashi. Yana tasiri kai tsaye ga gajiyar rini, amfani da ruwa, da amfani da kuzari, yana mai da shi mahimmin siga don ingantaccen samarwa.
Za a iya rina auduga ta amfani da hanyar HTHP?
Kada ku rina auduga da wannan hanya. Tsarin yana da tsauri ga filaye na halitta. Babban yanayin zafi na iya lalata auduga, wanda ke buƙatar yanayin rini daban-daban.
Lokacin aikawa: Oktoba-28-2025